Towards a stable and sustainable future with Power 4.0



  • By : Douglas Nunez,

    Global Power Industry Expert, AVEVA.



    A digital overhaul of the power and utilities sector – Power 4.0 – is
    delivering enhanced process efficiency, improved asset utilization,
    centralized visibility, better regulatory compliance, enhanced
    sustainability and stellar returns on investment



    Power is a sector that can benefit immensely from digital
    transformation, and yet it is one where change often unfolds at a
    glacial pace. McKinsey & Company observes that “extraordinary inertia”
    has resulted in many energy companies and utilities, failing to unlock
    significant value from digital, despite running pilot projects in
    analytics, process digitization and automation. Breaking out of that
    inertia will need far bolder action than these companies have been
    willing to take so far.



    Utility providers that have already overcome the inertia and embraced
    digitalization have reaped transformative rewards. Just as technology
    and digital tools are transforming industries — a shift that has been
    dubbed as Industry 4.0 — a digital overhaul of the power and utilities
    sector has been underway with Power 4.0. A combination of cloud
    technologies, the internet of things (IoT), big data analytics,
    Artificial Intelligence (AI) and machine learning (ML) is delivering
    enhanced process efficiency, improved asset utilization, centralized
    visibility, information integration, better regulatory compliance, and
    acute situational awareness to utilities. For example, smart grids now
    have access to a treasure trove of data insights that give them the
    nimbleness to quickly adjust course or respond to changes in supply
    and demand. The result is not just improved decision-making, but also
    significantly lower costs.



    Growing reliance of digital tools

    A recent AVEVA whitepaper, Digital Acceleration in the Power Industry,
    finds that a power plant can reduce fuel costs by up to 28%,
    maintenance costs by 20% and operations costs by 19.5% by introducing
    new digital solutions.



    Moreover, there is growing awareness of, and reliance on, these
    digital tools. A Capgemini survey of 200 senior executives from global
    utility companies — they expect improvement from digital technologies
    to increase by 27% in next 5 years, compared to 21% improvement over
    the past 25 years.



    Process efficiency and resource optimization

    One of the biggest impacts of Power 4.0 can be experienced in process
    efficiency and asset utilization. For example, by leveraging AI and
    predictive learning technologies, utilities can feed process and asset
    usage information back to the engineering stage of the lifecycle,
    enabling a complete digital value loop. Similarly, resources can be
    optimized, or conserved, by leveraging digital twin technology, which
    simulates the entire plant before any assets are even built –
    improving safety, reliability and profitability – and when carbon use
    is factored in, helping lower utilities’ carbon footprint.



    Elsewhere, an array of sensors and IoT devices are feeding data back
    to a common hub, empowering utilities with centralized visibility and
    integrated information. Real-time data is enabling collaboration, both
    upstream and downstream, with vendors and customers. It also
    facilitates collaboration across departments and geographical
    locations within the organization. A unified operations center is a
    core requirement of Power 4.0, which energizes the whole team with
    informed, and rapid, decision-making.



    When working in silos, teams often waste up to 50% of their time
    searching for and verifying information. But a system that unifies all
    data from discrete sources, including 1D, 2D, and 3D data into a
    single trusted platform, can instantly provide actionable insights. As
    a secondary benefit, utilities are alerted to emerging opportunities
    and possible pitfalls unavailable to organizations without the
    heightened situational awareness that Power 4.0 tools bring in their
    wake.



    A stable and sustainable future

    There is increasing pressure from consumers and regulators for
    utilities to reduce emissions and accelerate the switch to renewables.
    Power 4.0 technologies play a crucial role in delivering both
    sustainability targets and regulatory compliance. They make it
    possible for utilities to maintain and interoperate multiple types of
    assets, including centralized power stations, battery storage
    facilities, or wind and solar deployments — these will work seamlessly
    without causing grid instability and imbalance. Simultaneously,
    advanced ML-driven processes ensure that corrective measures are taken
    instantly. This intelligent ecosystem can also predict — and therefore
    prevent — equipment failure or potential downtime.



    CFE: 10x return on investment

    Power 4.0 can be seen action in Mexico, at the Federal Electricity
    Commission (CFE). The organization has leveraged the AVEVA Smart Grid
    portfolio to overcome the many challenges it was confronted with —
    including complying with governmental reform standards; keeping up
    with growing energy demands from within and outside of Mexico; and
    needing to structure its assets, workforces and operations with the
    Smart Grid Maturity Model, which is international policymaking
    standard. CFE also wanted to implement diverse information
    technologies and telecommunications like graphical systems and SCADA
    Systems that integrate mobile workforce operations. Ultimately, it was
    aiming for centralized visibility and control of 38 transmission
    substations and 140 sub-transmission substations throughout Mexico’s
    Northwestern territory.



    CFE turned to AVEVA solutions, including Workflow Management, AVEVA
    System Platform, AVEVA Edge, AVEVA BI Gateway and AVEVA Mobile
    Operator. Implementation of these solutions has resulted in CFE
    harnessing operator input to make predictive decisions, mitigate
    risks, and reduce costs. It is now successfully generating,
    distributing, and marketing electric power for almost 35.3 million
    customers, and roughly 100 million people throughout Mexico and
    bordering nations. It is also the government provider for 99% of power
    transmission throughout Mexico.



    CFE has created reusable substation templates to reduce re-engineering
    and enhance standardization. It is able to orchestrate dynamic energy
    transmission models, and use archived maintenance data to monitor and
    benchmark asset health. Further, by integrating AVEVA Mobile Operator
    with its SAP system, it can view utilities assets transparently and
    more effectively and share real-time information with its mobile
    workforce on demand.



    CFE reports the benefit of its digital transformation in terms of
    return on investment. For every dollar invested, the authority
    recovers up to $10.



    Digital solutions have a transformative role to play in delivering
    reliable and sustainable electricity while minimizing risks and
    lowering operational costs. Consumers in turn benefit from an assured
    supply that is more efficient, predictable and environmentally
    friendly.



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